Paul S. I for one think the OPR valve is a larger problem than most think. On my 7500 mile trip in Sept 2011, I had to pull it and clean it about every 1000 miles. Even after I swapped valves with Tracy in Seattle I still had problems.
I don't think it even requires the valve to be worn to where it has a "ridge" in it to stick. I think all it takes is a little bit of dirt, or maybe it's slight grains of worn metal. I know the OPV valve stuck partway open at least 5 times on my trip. At first when I would pull it and look at it, it would unstick before I could pull it out. But at least 2 times, I pulled it quickly enough and before the car cooled off much and I was able to SEE it stuck. See attached photo for proof. Each time I would exercise the plunger, pushing it in with a pencil and each time it would feel sticky on first push and then would feel fine. I would then clean it, and put it back in and all would be fine for the next 700-1200 miles. Then I'd notice a very low (near zero) OP while idleing. One additional thing I have learned about Oil Pressure is that oil viscosity has a temperature hysteresis effect. If the car gets very hot, like when idleing in trafiic, the oil gets thinner, of course, but then, even after it comes back to normal temp, the oil is still thinner than before it overheated. After the car is off and significantly cooled down, the normal viscosity, at normal operating temp, returns. I have learned to seperate these effects and I can spot when the OPV is sticking.
It's pretty easy to pull. (I can do it blindfolded!) Just takes a 13/16" socket to unscrew from the filter housing. Very little oil drips out- (Engine not running !).
Tom
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