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The car just shut off. DEAD!

spmdr

Diamond Level Sponsor
Well, I need to back up in time...

JUST to give you an idea How much

FUN I have been having with the

Weekend Racer Alpine...

I changed the carb float levels,

I backed the car up and it SHUT

OFF, DEAD!

NO power! How can that be??

After trying the ignition switch

several times in disbelief, I realized

something drastic has happened.

I jumped out of the car and grabbed

tools to open the screwed down battery cover.

Upon removing the cover, I found the battery

cables quite HOT!

I quickly removed a cable and started

to wonder...WHAT the HELL??

The last electrical change I made was

installing the MSD ignition system.

Could it be the MSD Box has shorted out?

I rolled the car back in the shade

and proceeded to trouble shoot the short.

I could NOT find a problem!

I charged the battery a bit and hooked

the cable back up. It started right up.

However, It was Not charging.

I knew it would be just a matter of time

before I had an issue with the Generator

based charging system, I expected the

high RPM use to take it's toll on the poor

generator.

I decided to take this opportunity to just

change to an Alternator based charging system.

I used the spare alternator for the Love Bug

Alpine.

Time was getting tight, just enough time to

check the carbs and reset the floats if needed,

before loading up the Alpine to take it up to

the Tigers United event.

I fire up the Alpine and back it up and it shuts

OFF DEAD! Same problem!

Ditto ALL of the above... all the way to NOT finding

a problem! What the HELL AGAIN!!

The only good news is the charging system is

still working.

After scratching what remains of the little bit

of hair off my head,

I concluded it had to be an issue with

the Positive cable going to the starter solenoid.

I put the car up on jack stands and looked over

the cable, I found a few locations where the metal

clips Could have shorted out the cable. I isolated

the metal clips and figured that Had to be it.

Down on the ground, I fired it up and backed it up.

It shut off DEAD again!

Ditto the drill #3...!!

FINALLY I put the clues together....the battery

cable was getting shorted by the steering Arm

at full lock!...That was the one area I could

not clearly see the path of the cable....

Back up on the jack stands....

I found this:
IMG_20240617_161500918.jpg


I put some shrink tubing over the cable,

rerouted the installation as best I could,

loaded up the Alpine and got to the TU

event Just in time to see them putting

away what little was left of the Welcome

Dinner food...

DW
 
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